The whole month of January (weekends)
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Disassembly
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All trim pieces including emblems were removed and set aside.
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New emblems for nose and gas lid purchased off E-bay.
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Stripping of existing paint. The amount of stripping was based on the condition
of the existing paint and the body underneath. Basically both doors were
stripped to the gelcoat. The hood was stripped down to the factory primer.
Rear quarters were sanded down to the original primer. The previous owner
had so much paint on this car it was amazing. New rear tailcone required
only minor sanding in preparation for primer.
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The whole month of February (weekends)
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This whole month we, sanded, primed, blocked and repeated the process over
and over until we were happy with the resulting bodywork. The primers surface
is now smooth enough to see reflections in.
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Made the final color decision, all of my see-sawing came to an end and
I selected GM 1999 PPG# 5273 Sunset Metallic red.
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Saturday & Sunday, March 4 & 5, 2000
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No work due to weather and impending trip on Sunday to the Pomona Swap
meet. Did go to the swap meet - the rain of course dampened the festivities
and a large number of vendors left early. Didn’t get anything for the vette
although a friend did get a radiator for his big block Nova.
Saturday & Sunday, March 11&12, 2000
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Bad weather again - no work done
Saturday & Sunday, March 18 & 19, 2000
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Man this weather is really pissing me off!
Friday, March 24, 2000
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Completely disassembled both doors in preparation for Saturday, mirrors
removed, weather-stripping removed etc…
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Touched up primer and sanded at mirror mounts.
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Painted and clearcoated the black rubber (plastic) mirror spacers.
Saturday & Sunday, March 25 & 26,2000
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Our work site is not available, darn it… nothing accomplished this weekend
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Rear bumper letter set received from Orange Coast Corvette. This letter
set is the same set as found on a 1973 corvette (i.e. it is comprised of
individual letters not one single emblem)
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Create drill template for letterset on rear bumper.
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Saturday, April 01, 2000
Finally, we started shooting color today. We began with small
parts (removed from car) and jambs. We shot the following.
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Door jambs and sills - All hardware was removed from doors as well as all
weather stripping. Sills were hit with a DA sander and wiped down thoroughly
w/ lacquer thinner. Thin a layer of sealant was shot and then two (2) layers
of color. GM 1999 PPG# 5273 Sunset Metallic red. Over this two layers of
clear were shot.
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Hood jambs & Underside of hood - preparation and application as above.
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Gas door lid - removed from car - shot top and bottom.
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Spoiler - The two end pieces of the three-piece pace car spoiler on the
car were shot - as above. The center section will be replaced with a new
piece. The new piece ships with a flat black finish, which will be retained
(provided it looks ok). The purpose of this is to eliminate the problems
I had with it under the previous paint job. Basically, the center section
of the spoiler hits all manner of curbs, wheel stops etc.. During the process
of driving and the existing paint was cracked, peeling and otherwise in
just horrible shape. If the color of the replacement part is "built -in"
then this would not be a problem.
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Rear View mirrors.
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Headlamp bezels.
This portion of the work was shot outside, now it is time to rent
a booth and shoot the remainder of the car.
Sunday, April 02, 2000
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Reassembled both doors
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Temporarily reinstalled the drivers side mirror (until rest of car is shot)
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Repainted both T-top brackets (mounted to top of B-pillars) and reinstalled.
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Installed new door weather stripping
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Installed new hood weather stripping
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Reattached chrome doorsills over carpet.
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Lubricated door lock.
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Realized that I got the wrong letterset for the rear - so I purchased a
set off E-bay for $18. Now I have an OEM set for sale.
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Click images for larger version
Friday, May 12, 2000
Noticed that there were 3 stress cracks at the nose that appeared, these
were cracks that we tried fixing before - do not take shortcuts on these
types of cracks or they will come back and soon.
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Used a dremel tool to route out the crack.
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Drilled hole at end of crack to relieve any stress in fiberglass
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Backed up the new openings with fiberglass matting (roving) using Resin
Gel (the gel type will not run all over)
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? Once the backing was set I came back with mat and gel resin in the opening
(body side) once this set - sand down flush and use Sikens filler to remove
any low spots. Re primered over the fix with the same epoxy primer used
on the car. Sand, prime, sand, prime etc.. Until smooth.
Saturday, May 13, 2000
Finished up all the work started above.
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Bought paint stripper in an aerosol can and stripped the paint off all
the original chrome trim, this on the window trimming and the rocker Panels.
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Drilled holes in rear cover for new rear letter set emblem.
Friday, May 19,2000
Prepare for tomorrows work - took the day off so I could…..
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Finish repairing a few stress cracks that appeared
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Wet sand whole car w/ 400 grit wet /dry paper
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Wash car thoroughly to remove any sanding residue
Saturday, May 20, 2000
God, did we really wait this long after jambs? Anyway, we shot color
and clear today.
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Disassemble door to remove drivers mirror - again!
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Remove side markers
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Remove license plate, rear gas filler door and chrome surround, taillights
& headlights, grills
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Mask off car
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Shoot PPG sealer over whole car
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Shoot color - approximately 5 coats (almost a whole gallon)
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Shoot clear - approximately 5 coats (almost a half gallon)
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After drying unmask car and reassemble
There is some orange peel in the clear but that will be resolved by the
final step of wet sanding and buffing the paint out. |
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Friday, June 16, 2000
What a coincidence. A fellow CorvetteForum member who I had previously
communicated with via e-mail saw my car during lunch this week. After a
few e-mails back and forth we discover that we work directly across the
street from each other. It is the only fact that since he comes and goes
at different times than I do that we never noticed each other before. Well,
he had a set of chrome rockers that I wanted and we met up for lunch and
I was able to get them. Hopefully they'll clean up really nice.
Saturday, June 17,2000
Started to wet sand the car today, but due to my sisters graduating
from UCSD I had to cut it short and only got half the car done.
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Start sanding with 1000 grit wet/dry
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Do from front of doors forward.
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Finish blocking with 2000 grit wet/dry
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Buff & Polish
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Install new nose emblem
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Install crossed flags on fenders
Back to top
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| Saturday, July 1, 2000
Today we finished up where we left off in the sanding and buffing department.
Process much the same as last time.
A friend of mine was able to go to Bloomington Gold this year and he
picked up the only emblems I was missing, that being the L-82 hood emblems.
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Sand and buff as last time
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Wax with Mothers Gold Carnuba
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Install L-82 hood emblems
Sunday, July 2, 2000
Time to finish the job up.
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Drop exhaust from Catalytic Convertor back.
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Install power antenna - epoxy a bracket to the inside of the fender to
provide a side to side anchor for the antenna body and motor.
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Install rear letter set. To do this I had to remove and slide to one side
a portion of the bumper bar.
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Paint spare tire bucket. We removed this piece since we painted the back
half of the exhaust while it was out and it seemed a good idea to paint
this as well.
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It turned out that the pins on the back of the 74+ letter set were not
long enough for me to use the provided acorn nuts (due to the thickness
of the fiberglass rear cover I presume) So I was forced to epoxy the letter
onto the car. This worked great
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